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Subject: Yaesu FT-817 / FT-100 CAT Interface Cable
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<H1>Yaesu FT-817 / FT-100 CAT Interface Cable&nbsp;&nbsp;<G:PLUSONE=20
callback=3D"plusone_vote"></G:PLUSONE><BR>(Y-Cable)</H1>
<H2>Table of contents</H2>
<UL>
  <LI><A =
href=3D"http://www.min.at/prinz/oe1rib/CAT/#Purpose">Purpose</A>=20
  <LI><A =
href=3D"http://www.min.at/prinz/oe1rib/CAT/#Disclaimer">Disclaimer</A>=20
  <LI><A =
href=3D"http://www.min.at/prinz/oe1rib/CAT/#Schematics">Schematics</A>=20
  <UL>
    <LI><A=20
    =
href=3D"http://www.min.at/prinz/oe1rib/CAT/SoundCard.htm">SoundCard-Inter=
face</A>=20
    </LI></UL>
  <LI><A href=3D"http://www.min.at/prinz/oe1rib/CAT/#PCB">PCB</A>=20
  <LI><A href=3D"http://www.min.at/prinz/oe1rib/CAT/#Pictures">Pictures =
of the=20
  finished Cable</A>=20
  <LI><A href=3D"http://www.min.at/prinz/oe1rib/CAT/#Notes">Notes &amp;=20
  comments</A>=20
  <LI><A href=3D"http://www.min.at/prinz/oe1rib/CAT/#Press">in the =
Press</A>=20
  <LI><A =
href=3D"http://www.min.at/prinz/oe1rib/CAT/#Credits">Credits</A>=20
</LI></UL><A name=3DPurpose></A>
<H2>Purpose</H2>The intentions to start this project where the following =
points:=20

<OL>
  <LI>I was not willing to pay a lot of money for the original Yeasu CAT =
CT-62=20
  cable=20
  <LI>I needed a cable which works with nearly every Software=20
  <LI>QRP means low power and small so the cable should also be a QRP=20
  cable<BR>(meaning super small dimensions and different types of power =
sources)=20
  </LI></OL>And that's the result. A CAT cable with RS232 level shifter =
fitted=20
inside a normal DB9 RS232 plug housing capable of using either DTR or =
RTS for=20
PTT control and also capable of beeing powered by the PC or the Radio.=20
<P><A name=3DDisclaimer></A><PRE><B>DISCLAIMER:</B>
THIS CABLE IS JUST ONE WAY TO CONNECT YOUR RADIO TO A PC - OTHER, MAY BE =
BETTER WAYS,
MAY EXISTS - IT'S UP TO YOUR RESPONSIBILITY IF YOU BUILD AND USE THIS =
CABLE. UNDER NO=20
CIRCUMSTANCES I AM RESPONSIBLE  FOR ANY DAMAGES TO YOUR RADIO OR PC! =
THIS  DEVICE WAS=20
TESTED  WITH  DIFFERENT  RADIOS AND PC'S AND  UNTIL  NOW IT  WORKS =
WITHOUT  PROBLEMS.
</PRE>
<P><A name=3DSchematics></A>
<H2>Schematics</H2>The whole project consists of two schematics. The=20
CAT-Interface with the RS232 level converter and the PTT driver, and the =
<A=20
href=3D"http://www.min.at/prinz/oe1rib/CAT/SoundCard.htm">SoundCard-Inter=
face</A>=20
connecting the computers Soundcard to the radio.=20
<P>The CAT-Interface is responsible of converting the original PC RS232 =
voltage=20
levels of about 12V to the Radio level of 5V. To do this it needs a =
power=20
source. This could either be the 13.8V source on the ACC Connector of =
the Radio=20
or the RTS/DTR Pins of the Computers RS232 Port.=20
<P>
<CENTER><IMG border=3D1 alt=3D"CAT Interface" align=3Dmiddle=20
src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/CAT-IF.jpg"> <BR>Image =
1:=20
CAT-Interface
<P></CENTER>
<P>Because of the fact that the PTT pin on the FT-817/FT-100 is located =
on the=20
Data Connector and not on the ACC jack and that it should be possible to =
use the=20
CAT Cable without the Soundcard Interface a hybrid Cable was invented. =
As you=20
can see on the Drawing below the complete Cable consists of two =
completely=20
independend Cables each capable of working without the other. One cable =
handles=20
the CAT communication and PTT handling (the Y-Cable) and the other one =
handles=20
the NF from and to the Radio.=20
<P>
<CENTER><IMG border=3D1 alt=3D"Cable overview" align=3Dmiddle=20
src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/Overview.jpg"> =
<BR>Image 2: Cable=20
overview
<P></CENTER>
<P><A name=3DPCB></A>
<H2>The PCB</H2>Dont be afraid about the fact that this Cable is =
completely=20
built using SMD components. It just looks complicated but it isn't. You =
only=20
have to be carefull when producing the PCB. There are fairly small =
copper traces=20
on it. If you do it wrong they can be etched away.=20
<P>
<CENTER><IMG border=3D1 alt=3D"The PCB" align=3Dmiddle=20
src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/PCB.jpg"> <BR>Image 3: =
The=20
Printed Circuit Board CAT Interface
<P></CENTER>
<P>To find the components from the Schematic you can use the Silkscreen. =
The=20
Resistor R* (red marked in the Silkscreen) is not shown in the Schematic =

drawing. It isn't actualy a resistor at all it is a 0 Ohm resistor just =
working=20
as a "bridge" between two points on the PCB. If you can't get one you =
can use a=20
very short piece of wire.=20
<P>
<CENTER><IMG border=3D1 alt=3D"Component positions" align=3Dmiddle=20
src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/Silkscreen.jpg"> =
<BR>Image 4:=20
Component positions CAT Interface
<P></CENTER>
<P>You can download a PDF File with the schematic and the PCB <A=20
href=3D"http://www.min.at/prinz/oe1rib/CAT/CAT.pdf">here</A>. <BR>If you =
dont have=20
the Adobe Acrobat Reader installed on your machin you can find it here =
<A=20
href=3D"http://www.adobe.com/products/acrobat/readstep2.html"><IMG =
border=3D0=20
align=3Dmiddle src=3D"http://www.min.at/oe1rib/images/acrobat.gif"> =
</A><A=20
name=3DPictures></A>
<H2>Pictures of the finished Cable</H2>Here you can see how the cable =
looks=20
during different stages of the building process and how it looks when =
it's=20
finished. Be sure to get the right DP9 Housing so that the PCB fits. If =
you use=20
another DB9 housing you will have to trim the PCB accordingly.=20
<P>
<CENTER><IMG border=3D1 alt=3D"Etched PCB" align=3Dmiddle=20
src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/Etched.jpg"> <BR>Image =
5: Etched=20
PCB for three Cables=20
<P><IMG border=3D1 alt=3D"Cutted PCB" align=3Dmiddle=20
src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/Plug.jpg"> <BR>Image 6: =
Cutted=20
and trimed PCB with Plug housing=20
<P>
<TABLE border=3D0 width=3D"100%">
  <TBODY>
  <TR>
    <TD align=3Dcenter><IMG border=3D1 alt=3D"SMD Components in place" =
align=3Dmiddle=20
      src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/Finish1.jpg"> =
<BR>Image 7:=20
      PCB with SMD Components soldered=20
      <P></P></TD>
    <TD align=3Dcenter><IMG border=3D1 alt=3D"SMD Switches soldered" =
align=3Dmiddle=20
      src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/Finish2.jpg"> =
<BR>Image 8:=20
      SMD Switches in place=20
      <P></P></TD></TR></TBODY></TABLE>
<P><IMG border=3D1 alt=3D"DB9 Connector connected" align=3Dmiddle=20
src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/Finish3.jpg"> <BR>Image =
9: DB9=20
Connector connected to PCB=20
<P><IMG border=3D1 alt=3D"Almost finished" align=3Dmiddle=20
src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/Finish4.jpg"> <BR>Image =
10:=20
Before closing the Plug housing=20
<P><IMG border=3D1 alt=3D"Finished Y-Cable" align=3Dmiddle=20
src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/Y-Cable.jpg"> <BR>Image =
11: The=20
finished Y-Cable=20
<P></CENTER><A name=3DNotes></A>
<H2>Notes &amp; Comments</H2>
<OL>
  <LI>
  <H3>Radios &amp; Applications</H3>The Cable was tested with the =
following=20
  Radios:=20
  <UL>
    <LI>FT-817=20
    <LI>FT-100 </LI></UL>
  <P>and Applications:=20
  <UL>
    <LI>HamScope V4=20
    <LI>FT-817 Commander=20
    <LI>DigiPan </LI></UL>
  <P>If you have successfully tested it with other types of Radios just =
let me=20
  know so that i can put a statement about it here on the page.=20
  <P></P>
  <LI>
  <H3>Power supply</H3>Some notes to the power supply of the Cable. =
Power is=20
  either taken from the PC's RS232 Port or from the Radio. To function =
properly=20
  in PC powered mode one of the RTS/DTR Pins has at least to be set high =
by the=20
  Application. If you have an Application which doesn't set it correct =
you have=20
  to switch to Radio powered mode. But be sure to either disconnect or =
switch=20
  back to PC powered mode when you finished your work. Some Radios (like =
the=20
  FT-817) supply power to the Cable even if they are turned Off. This is =
not a=20
  big problem when your Radio is in the Shak. But when you run on =
Batteries you=20
  could be sure they are empty the next time you want to use your Radio. =
In PC=20
  powered mode you dont have to care about it because when you switch =
off your=20
  PC the Cable is no longer powered. You have been warned!=20
  <P></P>
  <LI>
  <H3>Modifications</H3>Sometimes the combined powerer scheme by DTR/RTS =
could=20
  be a problem. Not all software handles these signals the way you want =
it. To=20
  overcome this it would be a good idea to use a 3 position switch for =
S1 with=20
  off in middle position. Thus you can isolate PTT completely from the =
PC but=20
  you must then set S2 to FT-817 powered mode.=20
  <P>Also if you use a 3 position 4 pin switch and a super small power =
jack you=20
  can power the interface from either the PC, the FT-817 OR externaly =
using a=20
  battery or power supply. I have not done this in this project because =
it is=20
  not trivial to find such small switches.=20
  <P></P>
  <LI>
  <H3>Additional Infos</H3>
  <UL>
    <LI><B>2004-01-07</B><BR>Just for reference: Here you will find the =
Pinout=20
    of the ACC and DATA Ports of the FT-817 as seen from behind the =
radio (also=20
    shown in the FT-817 Manual). Connect the MiniCat Cable to the blue =
marked=20
    Pins.<BR>
    <TABLE border=3D0 align=3Dcenter>
      <TBODY>
      <TR>
        <TD><IMG=20
        =
src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/FT817-ACC.gif"></TD>
        <TD><IMG=20
          =
src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/FT817-DATA.gif"></TD></T=
R></TBODY></TABLE>
    <TABLE border=3D1 cellSpacing=3D0 borderColor=3D#001468 =
borderColorDark=3D#001468=20
    align=3Dcenter>
      <TBODY>
      <TR bgColor=3Dlightblue>
        <TD>CAT-IF</TD>
        <TD>ACC</TD>
        <TD>Data</TD></TR>
      <TR>
        <TD>GND</TD>
        <TD>GND</TD>
        <TD>-</TD></TR>
      <TR>
        <TD>13.8V</TD>
        <TD>13.8V</TD>
        <TD>-</TD></TR>
      <TR>
        <TD>Data Out</TD>
        <TD>TXD</TD>
        <TD>-</TD></TR>
      <TR>
        <TD>Data In</TD>
        <TD>RXD</TD>
        <TD>-</TD></TR>
      <TR>
        <TD>PTT</TD>
        <TD>-</TD>
        <TD>PTT</TD></TR></TBODY></TABLE></LI></UL></LI></OL>
<P><A name=3DPress></A>
<H2>in the Press</H2>
<TABLE border=3D0>
  <TBODY>
  <TR>
    <TD><IMG align=3Dmiddle=20
      src=3D"http://www.min.at/prinz/oe1rib/CAT/Images/FA1003.jpg"></TD>
    <TD>This paper can also be found in the german HAM Radio Magazine=20
      <BR>"Funkamateur" at <A=20
      =
href=3D"http://www.funkamateur.de/inh1003.htm">http://www.funkamateur.de/=
inh1003.htm</A>,=20
      Issue 10 / 2003, Page 1027,<BR>Title: "<B>Flexibles =
Subminiatur-CAT-Kabel=20
      f=FCr FT-817, FT-100 und andere</B>"</TD></TR></TBODY></TABLE>
<P><A name=3DCredits></A>
<H2>Credits</H2>This Cable is based on some Infos found on the Internet =
from=20
VE3CVG and DF8DL and modified by me <A =
href=3D"mailto:OE1RIB@MIN.at">OE1RIB,=20
Richard</A><BR>If you have any comments or sugestions just drop me a =
line.=20
<P>73, OE1RIB=20
<P>
<HR>

<P><SMALL>Last modified ... January 7, 2004</SMALL></P><IMG=20
src=3D"http://www.min.at/Images/PoweredBySun.gif"> =
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